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Resistance Welding Process Information Center


   

Resistance welding is an electromechanical process that is used to assemble metallic parts. A basic understanding of the electrical and mechanical components of the process will provide the foundation for developing control algorithms that benefit the users of this assembly method. It is a good practice to design welding tools beginning at the requirements of the weld nugget and progressing outwards to the controls. Mistakes can be made if one decides first on controls before considering the weld results that are needed. The progression shown on the left starting with the welding process (i.e. spot or projection) then continuing on to mechanical tools, then power transformers, then finally welding controls is the order to follow.

Resistance Welding Video
Spot Welding   Low Frequency AC Single Phase AC/DC Tool Degradation
Projection Welding   Low Frequency DC MFDC Inverter Current Regulation
    Mid Frequency to DC 3-Phase to DC Current Shunting
    3-Phase to DC Halfwave Low Frequency C-Factor (I Available)
    Halfwave Low Frequency Fullwave Low Frequency Cylinder Response
    Fullwave Low Frequency   Analog Monitoring
        Safety Welds
        Thermal Force Feedback (TFF)
        Heat Control Algorithms
        Constant Heat Control (CHC)


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